Mechanical Engineering

Design & Analysis

We solve engineering challenges to ensure successful product, device, and machine development.

Mechanical Engineering Design & Analysis

Turning your ideas into successful products, devices and machines with precision design and advanced analysis.

Mechanical Engineering Analysis Driven Design

At Johnston Engineering, we push the boundaries of technology to tackle complex engineering challenges with precision and efficiency. Our mission is to reduce risk, ensure your project's technical success, and empower you to leverage your time and magnify your team.

Mechanical Gear

Integrated Design & Analysis

We perform advanced analysis simulations to test and optimize designs before anything gets built.

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Designed Right the First Time

We design components, fabricate hardware, assemble

and test your product, device or machine.

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Saving You Time & Money

We ensure product performance and avoid part failures with advanced analysis simulations.

Supporting Your

Project Success On

Your Timeline

Cutting-edge technical capabilities and customized engineering solutions tailored to meet your unique or complex project needs.



Whether it's turnkey end-to-end engineering and project management, or helping with a small piece - We provide what you need to help drive the success of your project.


  • Integrated Design & Analysis

    We perform advanced analysis simulations to test and optimize designs before anything gets built.

  • Designed Right the First Time

    We design components, systems, fabricate hardware, assemble and test your product, device or machine.

  • Saving You Time & Money

    We ensure product performance and avoid part failures with advanced analysis simulations.

  • Simple & Transparent

    We bill a Time & Materials Hourly Rate. We can start from existing 3D files or a napkin sketch. We quote your project and bring your idea from concept to creation.

What We Do 

Mechanical Engineering

Develop customized solutions to fit your specific requirements.


Components, Assemblies & Systems

3D CAD Modeling

Advanced Surfacing

Design Optimization

Design for Manufacturability (DFM)

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Engineering Analysis

Analyze and test your design using physics-based analysis software, so that your design works successfully.


Finite Element Analysis (FEA)

Thermal Analysis

Structural Analysis

Computational Fluid Dynamics (CFD)

Learn More

Prototyping

See, hold, feel, and test your product.


Custom Part & System Design

Material & Fabrication Selection

Prototype Testing

Proof of Concept Prototyping

Pre-Production Prototyping

Learn More

Product Development

Design and optimize, develop a successful, working prototype, and connect with manufacturers capable of high-volume production to bring your product to market. 


Turnkey Project Management

Design & Cost Optimization

Design for Manufacturability (DFM)

Learn More

Mechanical Engineering

Develop customized solutions to fit your specific requirements.


  • Component, Assembly & System Design
  • 3D CAD Modeling
  • Advanced Surfacing
  • Design Optimization
  • Design for Manufacturability (DFM)

Engineering Analysis

Analyze and test your design using physics-based analysis software, so that your design works successfully.


  • Finite Element Analysis (FEA)
  • Thermal Analysis
  • Structural Analysis
  • Computational Fluid Dynamics (CFD)

Prototyping

See, hold, feel, and test your product.


  • Custom Part & System Design
  • Material & Fabrication Selection
  • Prototype Testing
  • Proof of Concept Prototyping
  • Pre-Production Prototyping

Product Development

Design and optimize, develop a successful, working prototype, and connect with manufacturers capable of high-volume production to bring your product to market. 


  • Turnkey Project Management
  • Design & Cost Optimization
  • Design for Manufacturability (DFM)

Mechanical Design

Develop customized solutions to fit your specific requirements.


  • Component, Assembly & System Design
  • 3D CAD Modeling
  • Advanced Surfacing
  • One More
  • Design for Manufacturability (DFM)

Engineering Analysis

Analyze and test your design using physics-based analysis software, so that your design works successfully.


  • Finite Element Analysis (FEA)
  • Thermal Analysis
  • Structural Analysis
  • Computational Fluid Dynamics (CFD

Prototyping

See, hold, feel, and test your product.


  • Custom Part & System Design
  • Material & Fabrication Selection
  • Prototype Testing
  • Proof of Concept Prototyping
  • Pre-Production Prototyping

New Product Development

Design and optimize your concept, develop a successful, working prototype, and connect with manufacturers capable of high-volume production to bring your product to market. 


  • Turnkey Project Management
  • Design & Cost Optimization
  • Design for Manufacturability (DFM)

We've worked with over 100 large and small businesses, research institutions, partnering engineering firms, and entrepreneurs to successfully develop their new technologies.

What We Do

We've worked with over 100 large and small businesses, research institutions, partnering engineering firms, and entrepreneurs to successfully develop their new technologies.

Our Clients

We work with organizations that say,

"I wish we had something that could do ___."

Our clients want to build new products, devices, and machines but need help in the research, design, and test stages, so we provide detailed engineering design, physics-based engineering analysis, and custom fabrication services to help clients successfully develop their technologies.

Engineering Firms

Businesses

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Research Institutions

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Startups & Inventors

Johnston Engineering is the region's only product development engineering firm with truly integrated design

and advanced analysis.

Our team of mechanical engineers and designers bring extensive experience from the aerospace, military, clean tech, automotive, and manufacturing sectors.


We excel across a diverse array of fields, including:


Johnston Engineering is the region's only product development engineering firm with truly integrated design

and advanced analysis.

  • Carbon Capture & Sequestration
  • Green Hydrogen
  • Renewable Energy
  • Aviation, Automotive & Aerospace
  • Energy Storage & Generation
  • Fluid Flow Systems
  • Thermodynamics


  • Battery Systems
  • Electronics Cooling & Packaging
  • Pulsed Power Systems
  • Thermal Management
  • Heat Transfer
  • Finite Element Analysis (FEA)
  • Computational Fluid Dynamics (CFD)
  • Medical & Dental Devices
  • Agriculture & Food Processing
  • Firearm Safety & Accessories
  • Structural Analysis
  • Consumer Products
  • Composite Materials
  • Design for Manufacturability


Our team of mechanical engineers and designers bring extensive experience from the aerospace, military, clean tech, automotive, and manufacturing sectors. We excel across a diverse array of fields, including:


  • Carbon Capture & Sequestration
  • Green Hydrogen & Renewable Energy
  • Aviation, Automotive & Aerospace
  • Energy Storage & Generation
  • Fluid Flow Systems
  • Battery Systems
  • Electronics Cooling & Packaging
  • Pulsed Power Systems
  • Thermal Management
  • Finite Element Analysis (FEA)
  • Composite Materials
  • Medical & Dental Devices
  • Agriculture & Food Processing
  • Firearm Safety & Accessories
  • Consumer Products & Design for Manufacturability

How to Get Started

Discovery Phone Call

Discovery Call

Help us understand your engineering needs

 and learn if we're a good fit for the project.

Proposal

Proposal

We'll estimate the scope of work and timeline,

 then send you a contract to start.

Project Kickoff handshake

Project Kickoff

We begin. We work with you to design, test

and build your product, device or machine.

About Us

Our team is comprised of highly experienced mechanical engineers and designers with diverse backgrounds in aerospace, green energy, military, automotive, and manufacturing.


We bring together our expertise in advanced analysis, custom part design, and design for manufacturability to create a unique blend of skills that can help you bring your new product, device, or machine to life.

A straightforward process

to design and engineer your product

at a competitive price.

Product Development Steps

We design your product with 3D CAD modeling, validate and test

with advanced engineering analysis, fabricate a successful, working prototype, and introduce you to manufacturers capable of high-volume production to bring your product to market.

Free Consultation

We start with a Discovery Call to learn what your product, device or machine does, why it’s needed, and how it works.

Project Estimation

We quote the scope of the project and the timeline to complete work based off:


1.)  Engineering Time Needed

2.)  Material Costs

3.)  Tooling Costs

Design & Analysis

We create a (CAD) model of your product and use the best design and analysis software to simulate how the product will function in the real world. We determine the best materials and manufacturing processes to ensure performance requirements are met and products are designed for manufacturing. 

Prototyping & Testing

Prototypes allow you to see, hold and feel your product before committing to high-volume manufacturing. We order and assemble the parts needed to fabricate and deliver your prototype in a timely manner and at a competitive price.

Production

We work with a network of skilled manufacturers able to handle high-volume production, packaging, and shipping of your product. This is where we hand the reigns back to you to enjoy the profits of your investment.

Our Core Software:

Get Started Today

Schedule a Free Consultation

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